Alpump is the first oil pump and water pump manufacturing company in India to get ISO/TS 16949:2002 Certificate. Alpump may also be one of the first few in the world. Alpump also has ISO 9001 : 2000 Certificate.
Alpump has done 75% of work on ISO : 14001: 2004 and obtained Greening The Supply Chain Management Certificate from USAID and associates.
Alpump is completely equipped to manufacture all the components, assemble them and test the water pumps and oil pumps.
Following are the major quality control equipment and instruments installed in Alpump.
1.CO-ORDINATE MEASURING MACHINES (CMM) – 2
2.PROFILE PROJECTOR
3.SURFACE ROUGHNESS TESTERS – 2
4.FLOATING CARRIAGE MEASURING MACHINE
5.GEAR LEAD AND PROFILE TESTER
6.AIR AND ELECTRONIC GAUGES
7.HEIGHT MASTERS AND GAUGES
8.SPRING TESTER
9.SLIP GAUGES
10.MONOCHROMATIC LIGHTS WITH OPTICAL FLATS
11.COMPLETE METROLOGICAL LABORATORY
12.COMPLETE METALLURGICAL LABORATORY
13.SALT SPRAY CHAMBER
14.SURFACE PLATES, COMPARATOR STANDS AND DIAL GUAGES
15.HARDNESS TESTERS – ROCKWELL, BRINELL, VICKERS, SHORE, ETC…
16.LEAK & PERFORMANCE TEST RIGS FOR WATER PUMPS, OIL PUMPS AND AIR BRAKE COMPONENTS – ELECTRONIC, PNEUMATIC AND HYDRAULIC
CUSTOMER RATING : Alpump is on EXCELLENT rating with every customer. Alpump is also on SELF CERTIFICATION with all the customers.
CUSTOMER CONFIDENCE : Alpump is the major source or even single source for most of the customers. As examples, Alpump has been supplying regularly every month about 15,000 Pumps to TATA Motors, 4,000 to Ashok Leyland, 7,000 to Mahindra & Mahindra and 50,000 to Hero Honda with practically no rejection or complaint.
WARRANTY : Alpump gives following unconditional warranty to various customers.
Tata Motors – 300,000 kms for LCV’s, 150,000 kms for HCV’s and 18 months for cars – Average PPM level 375.
Ashok Leyland – 18 months for all vehicles – PPM 167 average and zero on some.
Mahindra & Mahindra – 2000 hours for tractors and 24 months for other vehicles – PPM ZERO
Hero Honda – 3 years – PPM ZERO
Substantial warranty for every other customer
Millipore test is conducted regularly on oil pumps and aluminium water pumps. The particles fall within 30 mg weight and 3 micron size of dirt particles in water pumps and 10 mg in oil pumps. |